The BMW 3 Series F34 335d xDrive, part of the Gran Turismo lineup, offers a unique combination of practicality, performance, and luxury. Powered by a 3.0-liter inline-six diesel engine and equipped with BMW's xDrive all-wheel-drive system, the 335d xDrive GT is known for its impressive torque, fuel efficiency, and all-weather capability. However, like all vehicles, it is not without its issues. Understanding the common problems associated with this model can help owners maintain their vehicle’s performance and longevity, while also avoiding costly repairs.
BMW 3 Series F34 335d xDrive Engine Problems
The BMW 335d xDrive F34 is equipped with the N57 engine, a 3.0-liter turbocharged inline-six diesel engine. This engine is renowned for its power and efficiency, but it also has some known issues that can affect the vehicle's reliability.
EGR Cooler Failure
One of the most common issues with the N57 engine in the 335d xDrive is the failure of the EGR (Exhaust Gas Recirculation) cooler. The EGR cooler is designed to reduce the temperature of exhaust gases before they are recirculated back into the engine, which helps reduce emissions. However, over time, the cooler can develop leaks, leading to coolant loss and, in severe cases, engine overheating.
Symptoms of a failing EGR cooler include white smoke from the exhaust, loss of coolant without visible leaks, and overheating. If the EGR cooler fails completely, it can cause significant engine damage, so it’s important to address this issue promptly. Replacing the EGR cooler is a common repair for high-mileage 335d models and is essential for maintaining engine performance and emissions compliance.
Timing Chain Issues
The N57 engine is also known to have timing chain issues, which can be particularly concerning due to the potential for severe engine damage if the timing chain fails. The timing chain is responsible for synchronizing the engine’s camshafts and crankshaft, ensuring that the engine’s valves open and close at the correct times. Over time, the timing chain can stretch or the tensioners can wear out, leading to a rattling noise from the engine, particularly on cold starts.
If the timing chain fails, it can cause catastrophic engine damage, including bent valves and damaged pistons. Therefore, it’s crucial to address any signs of timing chain wear as soon as possible. Replacing the timing chain and tensioners is a costly but necessary repair to maintain the engine’s reliability and prevent engine failure.
Turbocharger Problems
The BMW 335d xDrive’s N57 engine features a twin-turbo setup that provides excellent power delivery and fuel efficiency. However, turbochargers are complex components that can develop issues over time, especially if the vehicle is driven aggressively or if regular maintenance is neglected.
Turbocharger Wastegate Issues
One common problem with the turbochargers in the 335d xDrive is wastegate issues. The wastegate controls the amount of exhaust gas that bypasses the turbocharger, regulating the boost pressure. Over time, the wastegate mechanism can wear out or become stuck, leading to a loss of boost pressure and reduced engine performance.
Symptoms of a failing wastegate include a rattling noise from the engine, particularly at low speeds or idle, and a noticeable drop in power. If the wastegate fails completely, it can cause the turbocharger to overheat and fail, leading to an expensive repair. Replacing the wastegate actuator or upgrading the turbocharger may be necessary to resolve this issue.
Turbocharger Oil Leaks
Turbochargers rely on a steady supply of oil for lubrication and cooling. However, over time, the seals within the turbocharger can wear out, leading to oil leaks. If left unaddressed, oil leaks can cause the turbocharger to fail, resulting in significant engine damage.
Signs of a turbocharger oil leak include blue smoke from the exhaust, oil spots under the vehicle, and a drop in oil level. Regular oil changes and the use of high-quality synthetic oil can help prolong the life of the turbocharger seals and prevent leaks. If you notice any of these symptoms, it's important to have the turbocharger inspected and repaired or replaced as necessary.
Diesel Particulate Filter (DPF) Issues
The Diesel Particulate Filter (DPF) is an essential component of the BMW 335d xDrive’s emissions system, designed to trap and remove soot from the exhaust gases. While the DPF plays a crucial role in reducing emissions, it can become clogged over time, particularly if the vehicle is primarily used for short trips that don’t allow the DPF to regenerate properly.
DPF Clogging
When the DPF becomes clogged, it can lead to a variety of issues, including reduced engine performance, increased fuel consumption, and the illumination of the check engine light. In severe cases, a clogged DPF can cause the engine to enter limp mode, limiting power to protect the engine.
To prevent DPF clogging, it’s important to drive the vehicle at higher speeds regularly, allowing the DPF to regenerate and burn off the accumulated soot. If the DPF becomes severely clogged, it may need to be cleaned or replaced, which can be an expensive repair. In some cases, a forced regeneration performed by a professional may be necessary to restore the DPF's functionality.
DPF Pressure Sensor Failure
The DPF pressure sensor monitors the pressure difference between the exhaust gases entering and exiting the DPF. If the sensor fails, it can cause the engine to misinterpret the DPF’s condition, leading to false warnings and potentially causing the DPF to fail prematurely.
Symptoms of a failing DPF pressure sensor include a check engine light, reduced engine power, and increased fuel consumption. Replacing the DPF pressure sensor is necessary to ensure the DPF operates correctly and to prevent more serious issues.
Fuel System Problems
The fuel system in the BMW 335d xDrive is designed to handle the high pressures and demands of a diesel engine. However, there are a few common issues that can arise in the fuel system over time, particularly in high-mileage vehicles.
High-Pressure Fuel Pump (HPFP) Failure
The high-pressure fuel pump (HPFP) is a critical component of the BMW 335d xDrive’s fuel system, responsible for delivering fuel at the correct pressure to the engine’s fuel injectors. However, the HPFP can fail prematurely, leading to a variety of issues.
Symptoms of a failing HPFP include long cranks during startup, a loss of power during acceleration, and engine stalling. In some cases, the engine may enter limp mode to protect itself from further damage. Replacing the HPFP is a common repair for high-mileage 335d models and is necessary to restore the vehicle’s performance and reliability.
Fuel Injector Problems
The fuel injectors in the BMW 335d xDrive’s N57 engine are responsible for delivering precise amounts of fuel into the combustion chamber. However, over time, the injectors can become clogged or fail, leading to rough idling, poor fuel economy, and engine misfires.
If the injectors fail completely, it can cause the engine to run too rich or too lean, potentially leading to engine damage. Regular maintenance, including using high-quality fuel and fuel additives, can help prevent injector problems. If you notice any symptoms of injector failure, it’s important to have the injectors inspected and replaced if necessary.
Fuel Filter Clogging
The fuel filter in the BMW 335d xDrive is responsible for removing contaminants from the fuel before it reaches the engine. Over time, the fuel filter can become clogged, leading to reduced fuel flow and performance issues.
Symptoms of a clogged fuel filter include difficulty starting the engine, reduced engine power, and poor acceleration. Replacing the fuel filter at regular intervals is essential to maintaining the performance and efficiency of the fuel system.
Transmission Problems
The BMW 335d xDrive F34 is equipped with an 8-speed ZF automatic transmission, which is generally reliable but can experience issues over time, particularly in high-mileage vehicles or those that are driven aggressively.
Rough Shifting
One of the most common transmission issues reported by BMW 335d xDrive owners is rough shifting. Symptoms include harsh or jerky gear changes, delayed shifting, or the transmission slipping out of gear. These issues can make the vehicle difficult to drive smoothly and can affect overall driving comfort.
Rough shifting is often caused by issues with the transmission fluid, such as low fluid levels or old, degraded fluid. Regular transmission fluid changes are essential to maintain smooth shifting and prolong the life of the transmission. If rough shifting persists, it may indicate a more serious problem with the transmission that requires professional diagnosis and repair.
Mechatronic Unit Problems
The mechatronic unit in the ZF 8-speed automatic transmission controls the hydraulic functions of the transmission. This complex component integrates electronic control with hydraulic actuation to manage gear changes seamlessly. However, the mechatronic unit can develop issues over time, particularly in high-mileage vehicles or those that have been driven aggressively.
Symptoms of mechatronic unit failure include erratic shifting, transmission warning lights on the dashboard, and in severe cases, complete transmission failure. If the mechatronic unit fails, it can lead to a loss of control over gear changes, making the vehicle difficult to drive and potentially leaving it stuck in a single gear.
Replacing the mechatronic unit can be expensive, but it is necessary to restore proper transmission function. Regular transmission maintenance, including fluid changes and inspections, can help detect early signs of mechatronic unit failure and prevent more severe issues.
Transmission Oil Cooler Problems
The transmission oil cooler in the BMW 335d xDrive is responsible for maintaining the temperature of the transmission fluid, ensuring it remains within the optimal range for smooth and reliable operation. If the transmission oil cooler fails, it can lead to overheating of the transmission fluid, which can cause the transmission to slip, shift harshly, or even fail completely.
Symptoms of a failing transmission oil cooler include transmission fluid leaks, a burning smell from the transmission area, and the transmission warning light illuminating on the dashboard. If you experience any of these symptoms, it’s important to have the transmission oil cooler inspected and replaced if necessary. Maintaining the transmission oil cooler in good condition is crucial for prolonging the life of the transmission and ensuring reliable performance.
xDrive System Issues
The xDrive all-wheel-drive system in the BMW 335d F34 is designed to enhance traction and stability, particularly in adverse weather conditions. While the xDrive system is generally reliable, it can develop issues over time, particularly if the vehicle is driven in harsh conditions or if regular maintenance is neglected.
Transfer Case Problems
The transfer case is a critical component of the xDrive system, responsible for distributing power between the front and rear wheels. Over time, the transfer case can develop issues, particularly if the fluid inside is not changed at regular intervals. Common problems with the transfer case include worn gears, faulty actuators, and fluid leaks.
Symptoms of transfer case problems include grinding noises, vibrations, difficulty engaging the all-wheel-drive system, and a noticeable drop in fuel efficiency. If the transfer case fails completely, it can cause the vehicle to lose its all-wheel-drive capability, which can significantly affect handling and traction, especially in slippery or off-road conditions.
Regular maintenance of the xDrive system, including changing the transfer case fluid at the intervals recommended by BMW, can help prevent these issues. If you notice any symptoms of transfer case problems, it’s important to have the transfer case inspected and repaired or replaced if necessary to ensure the continued reliability of the xDrive system.
Driveshaft Issues
The driveshaft in the BMW 335d xDrive is responsible for transferring power from the transfer case to the front and rear differentials, which then distribute power to the wheels. Over time, the driveshaft can develop issues, particularly if the vehicle is driven on rough roads or in off-road conditions.
Symptoms of driveshaft problems include vibrations at high speeds, clunking noises when shifting or accelerating, and difficulty accelerating smoothly. If the driveshaft fails, it can lead to a loss of power to the wheels, making the vehicle difficult or impossible to drive.
Driveshaft issues can lead to more serious problems if not addressed, including damage to the transmission or differential. Regular inspection of the driveshaft, particularly if the vehicle is driven in harsh conditions, can help detect issues early and prevent more severe problems. If you notice any symptoms of driveshaft problems, it’s important to have the driveshaft inspected and repaired or replaced as necessary.
Electrical Issues
Electrical problems are a common concern for many modern vehicles, including the BMW 335d xDrive. These issues can range from minor annoyances to more significant problems that affect the vehicle’s performance and drivability.
Battery and Charging System Issues
The BMW 335d xDrive relies heavily on its electrical system to power various components, including the engine control module, sensors, and infotainment system. Some owners have reported issues with the battery and charging system, including premature battery failure and charging system faults.
A failing battery can lead to a variety of issues, including difficulty starting the vehicle, dimming lights, and malfunctioning electronics. If the battery is not holding a charge, it’s important to have it tested and replaced if necessary. Additionally, the alternator and voltage regulator should be inspected to ensure they are functioning correctly. Regular inspection of the battery and charging system, particularly in older vehicles, can help prevent these issues and ensure reliable performance.
Sensor Failures
The BMW 335d xDrive is equipped with numerous sensors that monitor various aspects of the vehicle’s operation, including engine performance, emissions, and safety systems. These sensors play a critical role in ensuring the vehicle operates smoothly and efficiently. However, sensors can sometimes fail, leading to false warning lights on the dashboard or other issues.
One common issue is with the oxygen sensors, which monitor the oxygen levels in the exhaust gases. If an oxygen sensor fails, it can cause the engine to run too rich or too lean, leading to poor fuel economy, increased emissions, and potential damage to the catalytic converter. Replacing a faulty oxygen sensor is essential to maintain engine performance and reduce emissions.
Another issue is with the tire pressure monitoring system (TPMS), which can sometimes give false warnings about low tire pressure even when the tires are properly inflated. This can be due to a faulty sensor, a problem with the TPMS control module, or interference from other electronic devices. If you experience persistent TPMS warnings, it’s important to have the system inspected and repaired if necessary.
Other sensors that can fail include the mass airflow sensor (MAF), which measures the amount of air entering the engine, and the crankshaft position sensor, which monitors the position of the crankshaft to ensure proper ignition timing. Failures of these sensors can lead to rough idling, engine stalling, and poor performance. Regular inspection and timely replacement of faulty sensors can help maintain the reliability of the vehicle.
Suspension and Steering Issues
The BMW 335d xDrive F34 is known for its sharp handling and responsive steering, which are key attributes of the 3 Series driving experience. However, the suspension and steering components can develop issues over time, particularly if the vehicle is driven on rough roads or in harsh conditions.
Suspension Bushing Wear
The suspension bushings in the BMW 335d xDrive are designed to absorb shocks from the road and provide a smooth ride. These rubber components are located at various points in the suspension system and help to isolate the cabin from road vibrations. However, over time, these bushings can wear out, leading to clunking noises, uneven tire wear, and a harsher ride.
Worn suspension bushings can also affect the vehicle’s handling, making it feel less stable, especially when cornering or driving on rough roads. If the bushings are not replaced, they can lead to more serious suspension issues, including damage to the control arms and other components. Regular inspection of the suspension system, particularly if the vehicle is driven in harsh conditions, can help detect worn bushings early and prevent more severe problems.
Control Arm Problems
Control arms are another critical component of the suspension system in the BMW 335d xDrive. The control arms connect the wheels to the chassis and allow the suspension to move up and down, absorbing bumps and maintaining tire contact with the road. Over time, the control arms can develop issues, particularly if the vehicle is driven on rough roads or in off-road conditions.
Symptoms of control arm problems include clunking noises when going over bumps, poor handling, and uneven tire wear. If the control arms fail completely, it can cause a loss of control over the vehicle, making it unsafe to drive. Replacing the control arms is necessary to maintain proper suspension function and ensure safe handling. Regular inspection of the control arms and timely replacement of worn components can help prevent more serious issues and maintain the vehicle's handling characteristics.
Electric Power Steering (EPS) Issues
The BMW 335d xDrive F34 features an electric power steering (EPS) system, which provides power assistance to the steering, making it easier to turn the wheel, particularly at low speeds. While the EPS system is generally reliable, some owners have reported issues such as a loss of power assist or a failure of the steering motor.
These problems can make the vehicle difficult to steer, especially at low speeds or when parking. In some cases, a software update from BMW can resolve these issues, particularly if the problem is related to the EPS control module. However, in other cases, the steering motor or other components may need to be replaced to restore proper steering function. Regular inspection of the EPS system, particularly in older vehicles, can help detect issues early and prevent more severe problems.
Strut and Shock Absorber Wear
The struts and shock absorbers in the BMW 335d xDrive are essential components of the suspension system, responsible for dampening the impact of road irregularities and ensuring a smooth ride. Over time, these components can wear out, leading to a decrease in ride comfort and handling performance.
Symptoms of worn struts or shock absorbers include a bouncy ride, increased body roll when cornering, and a longer stopping distance. If the struts or shocks are not replaced when they wear out, it can lead to more serious suspension issues, including damage to other components such as the control arms and bushings. Replacing the struts and shocks at the recommended intervals is essential to maintaining the vehicle's ride quality and handling characteristics.
Brake System Problems
The brake system is one of the most critical safety components of any vehicle, and the BMW 335d xDrive F34 is no exception. The brake system in this model is designed to provide excellent stopping power and ensure the safety of the driver and passengers. However, some owners have reported problems with the brake system that can affect its performance and safety.
Brake Pad and Rotor Wear
The BMW 335d xDrive F34 is equipped with high-performance brakes that are designed to provide excellent stopping power. However, the brake pads and rotors are known to wear out relatively quickly, especially under aggressive driving conditions or if the vehicle is frequently driven in stop-and-go traffic.
Worn brake pads can lead to reduced braking performance, increased stopping distances, and even damage to the rotors. If the rotors become damaged, they may need to be replaced, which can be an expensive repair. Symptoms of worn brake pads include squeaking or squealing noises when braking, a pulsing sensation in the brake pedal, and reduced braking performance. Regular inspection of the brake pads and rotors and timely replacement of worn components can help maintain the performance and safety of the brake system.
Brake Caliper Problems
The brake calipers in the BMW 335d xDrive F34 are responsible for squeezing the brake pads against the rotors to slow the vehicle down. Some owners have reported issues with the calipers, such as sticking or seizing. A sticking or seized caliper can cause the brakes to drag, leading to uneven braking, reduced fuel efficiency, and premature wear of the brake pads and rotors.
Symptoms of brake caliper problems include a pulling sensation to one side when braking, a burning smell from the wheels, and reduced braking performance. If you notice any of these symptoms, it’s important to have the brake calipers inspected and replaced if necessary to ensure the continued reliability and safety of the brake system.
Brake Fluid Maintenance
Brake fluid is a crucial component of the brake system, as it transfers the force from the brake pedal to the calipers, allowing the brakes to function effectively. However, brake fluid is hygroscopic, meaning it absorbs moisture over time. If moisture enters the brake fluid, it can lead to corrosion of the brake system components and a reduction in braking performance.
Regular brake fluid changes are essential to maintaining the health of the brake system and ensuring safe braking. Symptoms of old or contaminated brake fluid include a spongy brake pedal, reduced braking performance, and the illumination of the brake warning light on the dashboard. If you notice any of these symptoms, it’s important to have the brake fluid changed and the brake system inspected to ensure its continued reliability.
Conclusion
The BMW 3 Series F34 335d xDrive is a powerful and versatile vehicle, combining the efficiency of a diesel engine with the practicality of all-wheel drive. However, like all cars, it has its share of common problems that owners should be aware of. By understanding these issues and addressing them promptly, you can maintain your vehicle’s performance and longevity, avoiding costly repairs and ensuring a smooth and enjoyable driving experience.
At European Auto Pro, located at 253 Goodwood Road, Kings Park, 5034, South Australia, our team of experienced technicians specializes in diagnosing and repairing BMW vehicles. Whether you're dealing with engine problems, transmission issues, or any other concern, we’re here to help keep your BMW 335d xDrive running smoothly. Don’t hesitate to reach out to us for expert service and maintenance to ensure your BMW remains in top condition.
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