The BMW 3 Series E90 335d is a powerful model in BMW’s 3 Series lineup, renowned for its robust performance, luxury features, and excellent fuel efficiency. As part of the E90 generation, the 335d offers a perfect blend of performance and comfort, making it a popular choice among diesel enthusiasts and those seeking a premium driving experience. Equipped with a 3.0-liter twin-turbocharged inline-six diesel engine, the 335d delivers impressive torque and fuel economy, making it suitable for both city driving and long-distance travel. However, like any vehicle, the BMW E90 335d is not without its issues. Over time, owners have reported various common problems that can affect the car’s performance, reliability, and overall ownership experience. Understanding these issues is crucial for current and prospective owners to make informed decisions about maintenance and care. This article explores the most common problems associated with the BMW 3 Series E90 335d and offers insights into potential solutions.
BMW 3 Series E90 335d Engine Problems
The engine is the heart of the BMW 3 Series E90 335d, delivering the power and performance that drivers expect from a BMW. The 335d’s 3.0-liter twin-turbocharged diesel engine, known as the M57, is celebrated for its torque and efficiency. However, several common engine-related issues can arise, impacting the vehicle’s performance and driving experience. Addressing these problems proactively can help maintain the engine’s performance and longevity.
Diesel Particulate Filter (DPF) Issues
One of the most common problems with the M57 engine is Diesel Particulate Filter (DPF) issues. The DPF is designed to reduce emissions by capturing soot and particulates from the exhaust gases. Over time, the DPF can become clogged, especially if the vehicle is driven primarily on short trips or in stop-and-go traffic. Symptoms of a clogged DPF include reduced power, increased fuel consumption, and warning lights on the dashboard. In severe cases, the engine may enter a limp mode to prevent damage. To resolve DPF issues, performing a DPF regeneration or replacement may be necessary. Regular long drives at highway speeds can help regenerate the DPF and prevent clogging. Additionally, using high-quality diesel fuel and following the manufacturer’s maintenance schedule can help maintain the DPF’s functionality.
Turbocharger Failure
Turbocharger failure is another issue that can affect the BMW 335d. The twin-turbo setup provides impressive performance, but it can also lead to problems if not properly maintained. Symptoms of turbocharger failure include a loss of power, excessive smoke from the exhaust, and unusual noises such as whining or grinding from the engine bay. In some cases, the vehicle may enter limp mode to protect the engine. Turbocharger issues can result from oil starvation, contamination, or excessive wear. To prevent turbocharger failure, it is essential to follow a regular maintenance schedule, including timely oil changes and using high-quality oil that meets BMW specifications. If turbocharger problems occur, replacing the faulty unit with a high-quality replacement is recommended to restore performance and efficiency.
Swirl Flap Failure
Swirl flap failure is another common issue in the BMW 335d. Swirl flaps are small butterfly valves located in the intake manifold that improve fuel efficiency and emissions by creating turbulence in the air entering the engine. Over time, the swirl flaps can become loose or dislodge, potentially causing engine damage if ingested into the combustion chamber. Symptoms of swirl flap failure include rough idling, reduced power, and increased fuel consumption. In some cases, drivers may hear rattling noises from the engine bay. To prevent swirl flap failure, it is advisable to inspect and replace the swirl flaps with upgraded versions or remove them entirely with a swirl flap delete kit. Regular inspection of the intake manifold can help identify potential issues early and prevent engine damage.
EGR Valve Problems
The Exhaust Gas Recirculation (EGR) valve is a component that can also present issues in the BMW 335d. The EGR valve recirculates a portion of the exhaust gases back into the engine to reduce nitrogen oxide emissions. However, the EGR valve can become clogged with carbon deposits over time, leading to issues such as rough idling, reduced power, and increased fuel consumption. Drivers may also notice a check engine light on the dashboard. Cleaning or replacing the EGR valve can resolve these issues and restore engine performance. Regular maintenance, including periodic cleaning of the EGR valve, can help prevent problems and ensure reliable engine operation.
Fuel Injector Problems
The fuel injectors in the BMW 335d can also experience issues. The fuel injectors are responsible for delivering precise amounts of fuel to the engine for combustion. However, the injectors in the M57 engine are known to fail, leading to symptoms such as rough idling, misfires, and reduced fuel efficiency. Faulty injectors can cause the engine to run rich or lean, affecting performance and emissions. Replacing faulty fuel injectors with updated versions can resolve these issues and restore proper fuel delivery. Regular maintenance and inspection of the fuel system can help prevent injector problems and ensure reliable engine operation.
Electrical Problems
Electrical problems are a common concern for BMW 3 Series E90 335d owners, affecting various aspects of the vehicle’s functionality. The electrical system in modern cars is complex, consisting of numerous components that work together to power the vehicle’s systems and features. In the 335d, several common electrical issues can arise, impacting the driving experience and overall reliability.
Battery Drain
One of the most prevalent electrical issues is battery drain. Battery drain can lead to a dead battery, especially if the car is not driven regularly or if there are faults within the electrical system. This can be caused by a parasitic drain from faulty electrical components, such as the alternator, which fails to properly charge the battery. Other potential causes of battery drain include malfunctioning interior lights, aftermarket electronic devices, or faulty wiring. Owners may experience difficulty starting the engine, along with the battery warning light illuminated on the dashboard. To address this problem, it is crucial to identify and repair the source of the drain. Regularly charging the battery and ensuring that all electrical systems are turned off when the car is not in use can help prevent further battery drain. Routine checks of the charging system and battery health can identify potential issues before they lead to complete battery failure.
Window Regulator Failures
Window regulator failures are another common electrical issue in the BMW 335d. The window regulators control the movement of the windows, allowing them to be raised and lowered smoothly. However, the window regulators in the BMW 335d are known to fail, causing windows to become stuck or move slowly. This issue can be frustrating for drivers and passengers, especially in adverse weather conditions, and may leave the vehicle vulnerable to theft or water damage. The most effective solution is to replace the faulty window regulator with a high-quality replacement part to ensure durability and proper functionality. Addressing window regulator issues promptly can help avoid further damage to the window mechanism and maintain the vehicle’s security and comfort.
Instrument Cluster Malfunctions
Instrument cluster malfunctions can also occur in the BMW 335d, affecting the dashboard displays and gauges. The instrument cluster provides critical information to the driver, such as speed, fuel level, and engine temperature. However, some owners report issues with flickering lights or inaccurate readings on the dashboard, leading to confusion and difficulty in monitoring the vehicle’s status. For example, inaccurate speedometer readings can affect driving safety, while faulty fuel gauge readings can lead to unexpected running out of fuel. Diagnosing and repairing or replacing the faulty instrument cluster components can resolve these issues. Consulting a professional mechanic with experience in BMW electronics is advisable to ensure proper repairs. Regular checks and maintenance of the vehicle’s electrical systems can help identify potential issues early, preventing more severe malfunctions and ensuring a reliable driving experience.
Central Locking System Issues
The central locking system in the BMW 335d can also present electrical problems. Owners may experience inconsistent locking or unlocking of the vehicle, with remote keys or central locking buttons not functioning as expected. This issue can compromise the vehicle’s security and convenience, particularly in situations where quick access to the vehicle is needed. Inspecting and repairing the central locking system components, such as the actuator or wiring, can resolve these issues. In some cases, reprogramming the remote key may be necessary. Regular maintenance and prompt attention to electrical problems can help maintain the vehicle’s reliability and ensure a safe and comfortable driving experience. Ensuring that all electrical connections are secure and that components are functioning correctly can prevent many common electrical issues in the BMW 335d.
Transmission and Drivetrain Issues
Transmission and drivetrain issues can affect the BMW 3 Series E90 335d, impacting both automatic and manual transmission models. The transmission and drivetrain are essential components that transfer power from the engine to the wheels, enabling the vehicle to move. Over time, wear and tear, as well as lack of maintenance, can lead to various problems that affect the vehicle’s performance and drivability.
Automatic Transmission Problems
For automatic transmission models, owners may encounter problems such as slipping gears, harsh shifting, or delayed engagement. These issues can significantly impact the vehicle’s performance and drivability, leading to a less enjoyable driving experience. Slipping gears can cause a loss of power and acceleration, while harsh shifting can lead to discomfort and potential damage to transmission components. Regular maintenance, including changing the transmission fluid and filter, can help prevent such problems. However, if issues persist, it is essential to seek a professional diagnosis and repair by a qualified mechanic. They can assess the situation accurately and recommend the appropriate course of action to restore the transmission’s smooth operation.
Differential Noise
Differential noise is another concern for BMW 335d owners. The differential is a critical component of the drivetrain, responsible for distributing power to the wheels and allowing them to rotate at different speeds during cornering. The differential can develop issues that result in noise and vibration, particularly when turning. Worn bearings or insufficient lubrication are often the culprits behind this problem. When bearings wear out or lubrication is inadequate, it can lead to noise and vibration, affecting the vehicle’s handling and comfort. Regularly inspecting the differential for wear and ensuring it is properly lubricated can help prevent issues. If noise or vibration is detected, it may be necessary to replace worn bearings or seals. Timely maintenance of the differential can improve the vehicle’s handling and prevent further drivetrain problems.
Drive Shaft Problems
Drive shaft problems can arise due to worn universal joints or imbalanced components, leading to vibrations felt throughout the vehicle, especially at higher speeds. The drive shaft is a critical component that transmits power from the transmission to the wheels. When universal joints wear out or become imbalanced, it can result in noticeable vibrations and potential damage to other drivetrain components. Replacing worn or damaged components and ensuring the drive shaft is balanced can resolve these issues, improving the vehicle’s overall performance and comfort. Regular inspections and maintenance of the drivetrain can help identify potential issues early, preventing costly repairs and ensuring a smooth and enjoyable driving experience.
Suspension and Steering Issues
Suspension and steering issues can significantly affect the BMW 3 Series E90 335d’s handling and ride quality. The suspension system is responsible for providing a smooth and comfortable ride, absorbing shocks and vibrations from the road. A well-functioning suspension system is crucial for maintaining control, stability, and comfort while driving. However, several common suspension and steering problems can arise in the E90 335d, affecting the vehicle’s performance and safety.
Worn Suspension Bushings
One common problem is worn suspension bushings. Suspension bushings are rubber or polyurethane components that cushion the connection points between suspension parts, such as control arms and sway bars. These bushings play a critical role in absorbing road vibrations and maintaining proper alignment. As the suspension bushings deteriorate over time due to exposure to road conditions and weather elements, drivers may experience clunking or knocking noises when driving over bumps, along with uneven tire wear. Worn bushings can also affect the vehicle’s handling and stability, leading to a less comfortable and controlled driving experience. Replacing worn suspension bushings with high-quality replacements can improve handling and reduce noise. Regular inspections of the suspension system can help identify and address issues early, preventing further damage and ensuring a smooth and comfortable ride.
Shock Absorber Wear
Shock absorber wear is another concern for BMW 335d owners. Shock absorbers are critical components that control the movement of the vehicle’s suspension, reducing bounce and maintaining tire contact with the road. Worn shock absorbers can result in a rough ride and reduced handling performance. Drivers may notice bouncing or swaying when driving over uneven surfaces, as well as excessive body roll during cornering. Leaking fluid from the shock absorbers is a clear indication of wear. Replacing worn shock absorbers with new ones can restore ride comfort and handling. Choosing high-quality components is essential to ensure long-lasting performance and maintain the vehicle’s driving dynamics. Regular maintenance and inspection of shock absorbers can help detect wear early and prevent further suspension problems.
Steering Rack Issues
Steering rack issues can also affect the BMW 335d, leading to poor steering response and increased effort required to turn the wheel. The steering rack is a component of the steering system that converts the rotational motion of the steering wheel into linear motion, allowing the wheels to turn. Owners may experience loose or imprecise steering, fluid leaks from the steering rack, and noise when turning the wheel. These issues can compromise the vehicle’s handling and safety, making it difficult to maintain control, especially during high-speed driving or emergency maneuvers. Inspecting and repairing or replacing the steering rack and associated components can resolve these issues. Regular maintenance, such as checking the power steering fluid level, can help prevent problems and ensure precise steering control. Addressing steering issues promptly can enhance the vehicle’s safety and driving experience.
Alignment Problems
Alignment problems are another common issue that can affect the BMW 335d’s handling and tire wear. Wheel alignment refers to the angle and direction at which the wheels are set, and proper alignment is crucial for optimal handling and tire longevity. Misalignment can be caused by worn suspension components, hitting potholes, or improper installation of new parts. Misaligned wheels can result in uneven tire wear, reduced fuel efficiency, and poor handling characteristics. Drivers may notice the vehicle pulling to one side when driving, along with uneven tire wear and an off-center steering wheel when driving straight. Performing a wheel alignment can correct misalignment issues and improve handling. Regular inspections of the suspension system can help identify and address alignment problems early, ensuring a safe and enjoyable driving experience. Proper alignment not only enhances handling but also extends tire life and improves overall vehicle efficiency.
Interior and Comfort Issues
Interior and comfort issues can detract from the overall driving experience in the BMW 3 Series E90 335d. While the vehicle is known for its elegant design and premium materials, certain problems can affect the comfort and enjoyment of both drivers and passengers. Maintaining a comfortable and functional interior is essential for a pleasant driving experience, and addressing common issues can help preserve the vehicle’s value and appeal.
Air Conditioning System Malfunctions
One common problem is air conditioning system malfunctions. The air conditioning system is responsible for maintaining a comfortable cabin temperature and providing fresh airflow to the vehicle’s interior. However, the AC system in the BMW 335d can experience issues such as insufficient cooling, strange noises, or unpleasant odors. These issues can be caused by a variety of factors, including refrigerant leaks, faulty compressors, or clogged filters. Drivers may experience weak or warm airflow from the vents, along with unusual noises when the AC is running. Regular maintenance, such as recharging the refrigerant and replacing the cabin air filter, can help maintain the AC system’s performance. If issues persist, a professional diagnosis and repair may be necessary to restore the air conditioning system to optimal functionality. Maintaining a properly functioning air conditioning system ensures a comfortable cabin environment, especially during hot weather conditions.
Interior Trim Wear
Interior trim wear is another concern for BMW 335d owners. The interior trim components, such as the dashboard, door panels, and seat upholstery, can experience wear and tear over time. Factors such as exposure to sunlight, regular use, and spills can contribute to fading, cracking, and deterioration of interior materials. Faded or cracked dashboard and trim pieces, along with worn or torn seat upholstery, can diminish the interior’s appearance and comfort. Regular cleaning and conditioning of interior materials can help prevent wear and maintain the vehicle’s aesthetic appeal. Replacing worn or damaged components can restore the interior’s appearance and comfort, enhancing the overall driving experience. Using high-quality cleaning products and protective treatments can extend the life of interior components and keep the cabin looking fresh and inviting.
Seat Belt Issues
Seat belt issues are also reported by some BMW 335d owners. Seat belts are essential safety components designed to protect occupants in the event of a collision. However, seat belts may fail to retract properly or become difficult to latch, compromising safety and convenience. Warning lights for seat belt issues may appear on the dashboard, indicating a problem that requires attention. Inspecting and repairing or replacing faulty seat belt components can resolve these issues. Ensuring that seat belts are kept clean and free of obstructions can help maintain their functionality and ensure passenger safety. Regular checks of seat belt operation and condition can help identify potential issues early and prevent failures during critical moments.
Audio System Malfunctions
Audio system malfunctions can also occur in the BMW 335d, affecting sound quality and functionality. The audio system is an integral part of the driving experience, providing entertainment and information for drivers and passengers. However, drivers may experience distorted or no sound from the speakers, along with malfunctioning radio or CD player controls. Diagnosing and repairing or replacing faulty audio system components can restore functionality and enhance the in-car entertainment experience. For complex issues, consulting a professional with experience in BMW audio systems is advisable to ensure proper repairs and maintain the vehicle’s audio quality. Regular maintenance of the audio system, including checking connections and cleaning components, can help prevent issues and ensure a reliable and enjoyable listening experience.
Sunroof Problems
The BMW 335d often comes equipped with a sunroof, which can also present issues. Owners may experience problems such as water leaks, malfunctioning mechanisms, or noisy operation. Water leaks can occur due to clogged drainage channels or deteriorated seals, leading to water ingress into the cabin. This can cause damage to interior components and create an unpleasant driving environment. The sunroof mechanism can also fail, resulting in difficulty opening or closing the sunroof smoothly. Regular maintenance, including cleaning the sunroof channels and inspecting seals for wear, can help prevent leaks and ensure proper functionality. If mechanical issues arise, professional repairs may be necessary to address sunroof problems effectively. Maintaining the sunroof system can enhance the vehicle’s comfort and enjoyment, providing a pleasant driving experience.
Door Lock Actuator Failure
The door lock actuator is a component that can also present problems in the BMW 335d. This component controls the locking and unlocking of the vehicle’s doors. Failure of the door lock actuator can result in doors that do not lock or unlock as expected, affecting the vehicle’s security and convenience. Drivers may experience issues with the central locking system, where one or more doors fail to respond to the remote key or central locking button. Replacing the faulty door lock actuator can resolve these issues and restore proper function. Regular inspection and maintenance of the locking system can help identify potential problems early and prevent failures. Ensuring the door lock system is in good condition can enhance the vehicle’s security and ease of use.
Conclusion
The BMW 3 Series E90 335d is a well-designed and popular vehicle, but it is not without its common problems. Owners and prospective buyers should be aware of the potential issues with the engine, electrical systems, transmission, suspension, and interior components. Regular maintenance and prompt attention to problems can help mitigate these issues and ensure the vehicle’s longevity and performance. Addressing these challenges proactively can lead to a more reliable and enjoyable ownership experience.
For those experiencing these common problems or seeking preventative maintenance, European Auto Pro offers expert services and solutions. Our experienced technicians are well-versed in BMW repairs and maintenance, ensuring your vehicle receives the care it deserves. We provide comprehensive diagnostic and repair services tailored to the specific needs of BMW 335d owners. Whether you’re facing engine issues, electrical problems, or suspension concerns, our team is equipped to handle all aspects of your vehicle’s maintenance and repair needs. Visit us at 253 Goodwood Road, Kings Park, 5034 South Australia for professional assistance with your BMW 335d. Our commitment to quality service and customer satisfaction ensures that your vehicle remains in top condition, providing you with peace of mind and confidence on the road.
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